Case Studies
Case Studies
Binder Jetting of Hard Metal and Tool Steels for Cutting Tools
TECNALIA Research & Innovation, a leading research institute in Spain, uses its material and manufacturing expertise to develop innovative designs in the most challenging materials for the cutting tool industry
2D Collimator 3D Printed from Enriched Boron Carbide Powder with ExOne Binder Jetting
Researchers at JJ X-Ray advance 2D collimation with the design freedom of binder jet technology to 3D print technical ceramics in unique new shapes
Case Study: JJ X-Ray
Reinventing Eco-Friendly Architecture and Upcycled Materials with ExOne Binder Jetting
Carnegie Mellon University School of Architecture is shaping the future of building design with 3D printing of concrete and other recycled materials
Case Study: CMU School of Architecture
316L Bracket 3D Printed and Sintered in Less Than 24 Hours
Custom stainless steel brackets produced on the X1 Metal Designlab 3D Printer and X1F Furnace to withstand cyclic heating and cooling without the costs or lead time of traditional machining.
Case Study: Metal DesignLab
Turning Sand into Sound: 3D Printed Speakers
How a small startup in Czechia is challenging the giants of the audio industry with the help of 3D printing
Case Study: Deeptime
Binder Jetting of Hard Metal and Tool Steels for Cutting Tools
TECNALIA Research & Innovation, a leading research institute in Spain, uses its material and manufacturing expertise to develop innovative designs in the most challenging materials for the cutting tool industry
Case Study: TECNALIA
3D Printing Quality Molds Cores Provides Competitive Advantage
Hoosier Pattern embraced additive manufacturing as the first pattern shop in North America to own and operate a sand 3D printer in-house. Today they have four ExOne binder jetting systems.
Case Study: Hoosier Pattern
The University of British Columbia: Accelerating Office-Friendly Metal 3D Printing Innovation
The University of British Columbia uses the ExOne Metal Designlab™ by Rapidia office-friendly 3D printer and X1F advanced furnace to advance research & industrial applications
Case Study: University of British Columbia
Global Foundry Group Innovates with Sand 3D Printing to Grow Business
With nine decades of experience in sandcasting innovation, Kimura Foundry America places sand binder jetting at the core of its business to deliver top-quality rapid prototypes.
Case Study: Kimura Foundry America
Metal Binder Jetting Speeds Up Product Development at MSA
MSA Safety Inc. leads the industry in innovative products that protect people and facility infrastructures. ExOne metal 3D printing has helped ensure MSA products get developed quickly for testing, so they can get to customers even faster.
BINDER JET CASE STUDY: Durable, Lightweight & Affordable Automotive End-of-Arm Tooling
FreeFORM Technologies delivered a complex end-of-arm tooling solution in 17-4PH stainless steel for a high-volume automotive inspection process using binder jet 3D printing technology from ExOne.
CASE STUDY: FreeFORM Technologies
3D Printing Technology Dramatically Improves Manufacturing of Impellers
ExOne’s binder jetting printing technique simplifies production at the world’s leading water technology company, Xylem.
Case Study: Xylem Water Solutions Manufacturing AB
Innovative and Sustainable: A Step into the Future with 3D Printing Technology
Eisengiesserei Mezger, a Swiss iron foundry, expanded its services with a highly automated 3D printing system from ExOne – making the jump into new markets.
Case Study: Eisengiesserei Mezger
New Perspectives Through 3D Printing
The prototype casting company Grunewald in Bocholt, Germany, invested in an ExOne sand 3D printer at the end of 2018. After more than a year, the payoff has been substantial.
3D Printing for Classic Cars
Automotive restoration company relies on ExOne’s exclusive binder jet 3D printing to reproduce obsolete parts for classic cars.
HV3DWorks LLC and ExOne
A client restoring a 1921 Kissel Gold Bug Speedster for the 2018 Pebble Beach Concours d’ Elegance in Monterey California, needed to have a full set of four hood latches recreated.
HV3DWorks LLC and ExOne
The client was in need of replacement parts for the top section of a Weber 40 DFI-6 carburetor for a vintage 1969 Ferrari 365 GT 2+2 V-12 engine.
HV3DWorks LLC and ExOne
A customer in Australia needed to have a Corteco fuel pump body reproduced for use on a 1951 Alfa Romeo 6c 2500 engine.
Humtown Products and ExOne
How 3D printing transformed a family-owned manufacturer.
Case Study: Humtown Products1-ORNL-Feature.jpg)
Oak Ridge National Laboratory and ExOne
3D printed core saves thousands in tooling costs and reduces lead time by weeks, compared to traditional manufacturing.
What is Binder Jetting?
Binder Jetting is an additive manufacturing process in which a liquid binding agent is selectively deposited to join powder particles.
Filtration
ExOne has produced 3D printed metal filter components for strainers and metallic filter applications.
Fixture Manufacturer
Additive manufacturing offered a global kitchen and bath fittings manufacturer a faster way to develop new products.
German Automaker
German automotive manufacturer needed a way to quickly and economically produce complex prototypes.
ideas2cycles
3D metal printing made it easy for ideas2cycles to meet customer needs with reduced tooling and labor.
JBH Innovations
Inventor of tools shaved months off lead time and gained freedom for on-the-fly changes with the flexibility of ExOne 3D printing.
MiMtechnik GmbH
ExOne Innovent+ printer rapidly produces new product in 1 week—traditional metal injection molding, 10 - 14 weeks.
Pump Manufacturer Impeller Prototype
Reduce impeller prototype costs up to 90% and decrease lead time by weeks.
Sand Mold Casting Applications
3D Printing Molds and Cores for Sand Casting Offers Design Freedom and Improved Efficiency
Standard Alloys
Manufacture a 57 inch impeller without a core box with ExOne's rapid casting process.
US Navy Compression Pumps
Reverse engineer compressor pump castings with 43 week reduction in lead time and 40% cost savings.
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