Case Studies
Case Studies
3D Printing Quality Molds Cores Provides Competitive Advantage
Hoosier Pattern embraced additive manufacturing as the first pattern shop in North America to own and operate a sand 3D printer in-house. Today they have four ExOne binder jetting systems.

A Century of Experience Embracing Disruptive Metalcasting Technology
The entrepreneurial spirit of Grede, a 102-year-old iron foundry, leads to 3D printing innovations that exceed customer expectations
Case Study: Grede Iron Mountain
X1 ThermoForm Sand Tooling Proves Durability in Production
Original Appearance Manufacturing get products to market faster with cost-effective, precise, and durable rapid 3D printed sand tooling
Case Study: OAM X1 ThermoForm
Turning Sand into Sound: 3D Printed Speakers
How a small startup in Czechia is challenging the giants of the audio industry with the help of 3D printing
Case Study: Deeptime
3D Printing Quality Molds Cores Provides Competitive Advantage
Hoosier Pattern embraced additive manufacturing as the first pattern shop in North America to own and operate a sand 3D printer in-house. Today they have four ExOne binder jetting systems.
Case Study: Hoosier Pattern
Global Foundry Group Innovates with Sand 3D Printing to Grow Business
With nine decades of experience in sandcasting innovation, Kimura Foundry America places sand binder jetting at the core of its business to deliver top-quality rapid prototypes.
Case Study: Kimura Foundry America
Innovative and Sustainable: A Step into the Future with 3D Printing Technology
Eisengiesserei Mezger, a Swiss iron foundry, expanded its services with a highly automated 3D printing system from ExOne – making the jump into new markets.
Case Study: Eisengiesserei Mezger
3D Printing Technology Dramatically Improves Manufacturing of Impellers
ExOne’s binder jetting printing technique simplifies production at the world’s leading water technology company, Xylem.
Case Study: Xylem Water Solutions Manufacturing AB
Humtown Products and ExOne
How 3D printing transformed a family-owned manufacturer.
Case Study: Humtown Products
Reinventing Eco-Friendly Architecture and Upcycled Materials with ExOne Binder Jetting
Carnegie Mellon University School of Architecture is shaping the future of building design with 3D printing of concrete and other recycled materials
Case Study: CMU School of Architecture
New Perspectives Through 3D Printing
The prototype casting company Grunewald in Bocholt, Germany, invested in an ExOne sand 3D printer at the end of 2018. After more than a year, the payoff has been substantial.

Scaling 3D Printing of Technical Ceramics: Taking Silicon Carbide to Production with Binder Jetting
Saint-Gobain Research North America uses two ExOne binder jetting systems to research, develop, and scale technical ceramic and silicon carbide 3D printing
Case Study: Saint-Gobain
2D Collimator 3D Printed from Enriched Boron Carbide Powder with ExOne Binder Jetting
Researchers at JJ X-Ray advance 2D collimation with the design freedom of binder jet technology to 3D print technical ceramics in unique new shapes
Case Study: JJ X-Ray
Binder Jetting of Hard Metal and Tool Steels for Cutting Tools
TECNALIA Research & Innovation, a leading research institute in Spain, uses its material and manufacturing expertise to develop innovative designs in the most challenging materials for the cutting tool industry
Case Study: TECNALIA
BINDER JET CASE STUDY: Durable, Lightweight & Affordable Automotive End-of-Arm Tooling
FreeFORM Technologies delivered a complex end-of-arm tooling solution in 17-4PH stainless steel for a high-volume automotive inspection process using binder jet 3D printing technology from ExOne.
CASE STUDY: FreeFORM Technologies
What is Binder Jetting?
Binder Jetting is an additive manufacturing process in which a liquid binding agent is selectively deposited to join powder particles.

Fixture Manufacturer
Additive manufacturing offered a global kitchen and bath fittings manufacturer a faster way to develop new products.

German Automaker
German automotive manufacturer needed a way to quickly and economically produce complex prototypes.

Sand Mold Casting Applications
3D Printing Molds and Cores for Sand Casting Offers Design Freedom and Improved Efficiency

Standard Alloys
Manufacture a 57 inch impeller without a core box with ExOne's rapid casting process.

US Navy Compression Pumps
Reverse engineer compressor pump castings with 43 week reduction in lead time and 40% cost savings.
Select Filters Cancel
Applications
Select All
Industries
Select All
News & Events
Select All
Resources
Select All
Systems
Select All
Technology
Select All