Achieving Faster Castings with Lower Costs

Premier auto manufacturer saved over 50% in costs and gained flexibility for casting design changes.

Customer Challenge

Automotive manufacturer needed a way to quickly and economically produce complex prototypes.

The Solution

Printed sand parts to form a complete package for creating castings.

ExOne Competitive Advantage

Additive manufacturing offers shorter lead times, accommodates changes in design rapidly and enables product design improvements at a reduced cost.


ExOne's digital printing process offered significant time and cost advantages over both conventional and other additive technologies for castings.

About ExOne

ExOne digital part materialization uses three-dimensional printing to create complex molds and cores directly from 3D CAD data for a variety of industries, with accuracies of ± 0.011 in. or ± 0.3mm. The ExOne process achieves geometric  complexity and scale unmatched using conventional casting techniques. The process produces accurate, uniform cores and molds rapidly, significantly reducing lead times.


Download German Automaker

Achieve Faster Castings with Lower Costs


Our Clients

Altair logo
Ansys logo
BMW logo
Daimler logo
eLink Systems logo
Ford logo
Fraunhofer logo
Kennametal logo
Oak Ridge National Laboratory logo
Rexroth logo
Sandvik logo
Siemens logo
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