Sand 3D Printing Success Stories

One of the largest producers of critical cast-iron components in the U.S. recognized that advanced processes like binder jet 3D printing enabled component weight reductions and faster response times that are key to future growth.  

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Start-up Zalewa Tec uses a completely digital workflow built around the ExOne S-Max® to quickly establish itself as a   premium manufacturer of sand molds and cores support the European foundry industry.

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Speed 3D Mold uses digital scanning and binder jetting on an S-Max 3D printer to create a replacement casting of an obsolete cargo ship cylinder head  without the cost and lead time of traditional tooling.

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Ventana showcases the possibilities of lightweighting with digital sand. With topology optimization and a 3D printed sand core, the cast magnesium aircraft door hinge was 40% lighter than the traditional aluminum component.

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With nine decades of experience in sandcasting innovation, Kimura Foundry America places sand binder jetting at the core of its business to deliver top-quality rapid prototypes in their patented ceramic sand.

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In 2013 Hoosier Pattern purchased its first ExOne S-Max, making it the first pattern shop in North America to own and operate a sand 3D printer in-house. Today, Hoosier operates three S-Max and one S-Max Pro binder jetting systems.   

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Humtown Products, a third-generation family-owned business, has transformed its outlook with ExOne sand 3D printers that open new business opportunities, such as complex, consolidated cores that require no assembly.

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Xylem, the world-leading water technology company, simplifies production of impellers with ExOne binder jet 3D printing. Impellers with 3D printed cores improve quality while decreasing production costs around 30%.

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Swiss iron foundry Eisengiesserei Mezger expanded its services with the S-Max Pro, semi-automated desanding station, and remote monitoring app from ExOne, allowing them to grow while operating with less labor.

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