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案例研究

Traditional Pattern Shop Users Binder Jetting for Hybrid Tooling

Liberty Pattern adopts 3D printing at its facility in Iowa and quickly grows to fleet of four machines

Case Study: Liberty Pattern

Indian Steel Foundry Solved Complex Castings with Sand Binder Jetting

Digital casting with ExOne S-Max® 3D printer enables KSB in India to drastically reduce lead times, improve part quality, and lower production costs

Case Study: KSB India

Rapid and cost-effective casting of complex impellers

Speed 3D Mold accelerates delivery time of a complex casting & achieves efficient, low-volume production with sand 3D printing

Case Study: Speed 3D Mold

Binder Jetting for Higher Quality Automotive Seating Mold Tooling

Millions of automotive seats benefit from 3D printing technology at Dundee Castings’ to deliver updated tooling designs

Case Study: Dundee Castings

3D Printing Solutions for High-Scrap Assembled Cores

Kore Mart adopts S-Max® binder jet sand 3D printing system for top-quality cores that eliminate complex assemblies - even at serial production levels

Case Study: Kore Mart

Looking Ahead to the Next 150 Years with Binder Jet 3D Printing

Waupaca Foundry fuses tradition and technology by bringing binder jet sand 3D printing in-house

Case Study: Waupaca Foundry
Topology Optimized Spring Cup for Rail Vehicles

Topology Optimized Spring Cup for Rail Vehicles

An award-winning research project of topology optimization enhancement with 3D sand printing for a lighter and longer lasting spring cup for rail vehicles

Case Study: MFL and ÖGI
Reverse Engineering and Topology Optimization with 3D Sand Printing

Reverse Engineering and Topology Optimization with 3D Sand Printing

Replacement of a welded steel agricultural machine construction with a topology optimized casting within one week

Case Study: ÖGI (Austrian Foundry Institute)
Additive manufacturing of complicated sand cores for hydraulic rotary transmissions produced in iron sand casting

Georg Fischer Casting Solutions Leipzig consolidates 12 shot cores into one printed core

In addition to improving the core quality, time-intensive and laborious core assembling and fettling steps are eliminated.

Case Study: GF Casting Solutions Leipzig

Successful European Start-Up Supports 3D Printing for Foundries and Beyond

A completely digital workflow built around the ExOne S-Max® enabled start-up Zalewa Tec to quickly establish itself as a premium manufacturer of sand molds and cores

Case Study: Zalewa Tec

A Century of Experience Embracing Disruptive Metalcasting Technology

The entrepreneurial spirit of Grede, a 102-year-old iron foundry, leads to 3D printing innovations that exceed customer expectations

Case Study: Grede Iron Mountain

Digital scanning and S-Max 3D printer create casting of obsolete cylinder head

Speed 3D Mold uses binder jetting to cast a replacement gray iron cargo ship engine component without the cost and lead time of traditional tooling

Case Study: Speed 3D Mold

X1 ThermoForm Sand Tooling Proves Durability in Production

Original Appearance Manufacturing get products to market faster with cost-effective, precise, and durable rapid 3D printed sand tooling

Case Study: OAM X1 ThermoForm

Reinventing Eco-Friendly Architecture and Upcycled Materials with ExOne Binder Jetting

Carnegie Mellon University School of Architecture is shaping the future of building design with 3D printing of concrete and other recycled materials

Case Study: CMU School of Architecture

3D Printing Quality Molds Cores Provides Competitive Advantage

Hoosier Pattern embraced additive manufacturing as the first pattern shop in North America to own and operate a sand 3D printer in-house. Today they have four ExOne binder jetting systems.

Case Study: Hoosier Pattern

Global Foundry Group Innovates with Sand 3D Printing to Grow Business

With nine decades of experience in sandcasting innovation, Kimura Foundry America places sand binder jetting at the core of its business to deliver top-quality rapid prototypes.

Case Study: Kimura Foundry America

Turning Sand into Sound: 3D Printed Speakers

How a small startup in Czechia is challenging the giants of the audio industry with the help of 3D printing

Case Study: Deeptime

Humtown Products and ExOne

How 3D printing transformed a family-owned manufacturer.

Case Study: Humtown Products

3D打印技术显著改善叶轮制造业

通过使用ExOne粘结剂喷射3D打印技术,世界领先水处理工艺公司Xylem公司极大简化了叶轮的生产工艺。

案例研究:Xylem水处理系统制造公司

3D打印的新视角

2018年底,位于德国博霍尔特的原型铸造公司Grunewald投资了一台ExOne砂石3D打印机

粘结剂喷射案例研究:耐用、轻便且价格实惠的汽车机械手模具

FreeFORM科技公司利用ExOne粘结剂喷射3D打印技术,开发了一项以17-4PH型不锈钢为原料的适用于大批量汽车检测过程的复杂机械手模具解决方案。

CASE STUDY: FreeFORM Technologies

3D打印技术在老爷车领域的应用

HV3DWorks有限责任公司汽车修复依靠ExOne独有的粘结剂喷射3D打印来复制老爷车的停产零件。

HV3DWorks有限责任公司与ExOne的合作

一位客户正在为2018年加州蒙特雷卵石滩优雅大赛(Pebble Beach Concours d’Elegance)修复一辆1921年生产的Kissel Gold Bug Speedster跑车,他需要重新制作一整套的四个发动机罩闩。

HV3DWorks有限责任公司与ExOne的合作

客户需要为1969年款法拉利365 GT 2+2的V12老式发动机更换Weber 40 DFI-6化油器的顶部部件。

HV3DWorks有限责任公司与ExOne的合作

一位来自澳大利亚的客户需要复制Corteco的燃油泵体,用于1951年的阿尔法罗密欧6c 2500发动机。

橡树岭国家实验室与ExOne的合作

与传统制造业相比,3D打印型芯节约了大量的模具成本,将交货时间缩短了几周。

Shapeways与ExOne的合作

10年金属3D打印合作伙伴关系

Andritz Ritz

使用无图案过程简化产品开发。

什么是粘结剂喷射?

粘结剂喷射是一种增材制造工艺,在该工艺中,工业打印喷头有选择地将液体粘结剂沉积到粉末颗粒

艺术和装饰产品

艺术和装饰应用领域的真正设计自由

过滤器组件

ExOne®已经为粗滤器和金属过滤器应用生产了3D打印金属过滤器组件。

金属零件饰面

ExOne为金属3D打印提供多种饰面选择。

固定装置制造商

全球厨卫配件制造商发现快速制造的经济。

德国汽车制造商

德国汽车制造商需要一种快速、经济的方法来生产复杂的原型车。

ideas2cycles

定制自行车车架制造商通过ExOne®金属3D打印节省了数周的人工成本。

JBH Innovations

工具的发明者缩短了几个月的交货时间,并通过ExOne 3D打印的灵活性获得了动态变化的自由。

米姆科技股份有限公司(德国)

通过ExOne®Innovent+™打印机快速生产新产品推动大批量销售。将交货时间从传统上昂贵的10-14周缩短到1周。

矿业

通过增材制造改善质量控制、延长零件寿命

莫雷尔工业

复杂的数字型芯将交货日期减半,并节省了大量成本

Neenah铸造厂

与传统制造业相比,3D打印型芯节约了大量的模具成本,将交货时间缩短了几周。

制泵企业

在备件生产中节省了大量时间和成本。

制泵企业叶轮制造

降低高达90%的叶轮原型成本,将交货时间减少了数周

PumpWorks Castings铸造有限责任公司

复杂模具生产将交货时间缩短了9周并节省了大量成本

砂模铸造应用

3D打印砂型铸造模具和型芯实现设计自由、提高生产效率

Speed Mold有限公司

ExOne®3D打印技术能够高效复制损坏叶轮。

Standard Alloys

使用ExOne的快速铸造工艺制造144.78厘米无芯盒叶轮

ToughWare Prosthetics

在成本和交货时间上缩减了10倍

阿特拉公司

利用增材制造延长零件寿命和降低成本。

美国海军压缩泵

对压缩泵铸件进行逆向工程,交货时间缩短43周,成本节省40%

US Navy Naval Undersea Warfare Center

Cut costs, improve quality & shorten lead time on production.

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